{"id":19207,"date":"2012-10-14T09:00:39","date_gmt":"2012-10-14T09:00:39","guid":{"rendered":"https:\/\/new.mantis.group\/?p=19207"},"modified":"2025-04-29T19:18:51","modified_gmt":"2025-04-29T19:18:51","slug":"alumil-gains-inventory-accuracy-and-top-warehouse-performance-by-implementing-mantis-wms-lvs","status":"publish","type":"post","link":"https:\/\/www.mantis.group\/he\/alumil-gains-inventory-accuracy-and-top-warehouse-performance-by-implementing-mantis-wms-lvs\/","title":{"rendered":"Alumil gains inventory accuracy and top warehouse performance by implementing Mantis WMS LVS"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"19207\" class=\"elementor elementor-19207\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-85702f3 elementor-section-full_width elementor-section-height-default elementor-section-height-default\" data-id=\"85702f3\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-no\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-0376ae0\" data-id=\"0376ae0\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-4dc6fc2 elementor-widget elementor-widget-text-editor\" data-id=\"4dc6fc2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<blockquote><p><i><strong>Alumil<\/strong>\u00a0is one of the top European production groups and systems integrators for\u00a0<strong>aluminum profile systems <\/strong>and components. The group is the biggest private industrial unit in Europe in terms of aluminum production capacity. Production sites include 13 factories in 4 national cities and 6 international. These are spread in Kilkis, Serres, Xanthi, Komotini (Northern Greece) and internationally in Romania, Bulgaria, Serbia (2), Bosnia and Albania.<\/i><\/p><\/blockquote>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7fe41bb elementor-widget elementor-widget-text-editor\" data-id=\"7fe41bb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>In summary <strong><a href=\"https:\/\/www.alumil.com\/\" target=\"_blank\" rel=\"noopener\">Alumil<\/a><\/strong> is producing:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5373104 elementor-widget elementor-widget-text-editor\" data-id=\"5373104\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li><strong>Aluminum systems<\/strong>\u00a0for all construction purposes (doors, windows, panels, etc.) designed, developed and tested by the\u00a0<strong>R&amp;D<\/strong>\u00a0department of the group and certified by most well-known international institutes (<strong>IFT Rosenheim<\/strong>, etc.).<\/li><li><strong>Industrial profiles<\/strong>\u00a0of special requirements (for automotive, ship building industries etc.) offering specialized solution in a variety of different sectors.<\/li><li>Interior, security and fire proof\u00a0<strong>doors<\/strong>.<\/li><li>Composite aluminum panels (<strong>j-bonds<\/strong>).<\/li><li><strong>Polycarbonic<\/strong>\u00a0sheets.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-d4f7aa8 elementor-widget elementor-widget-text-editor\" data-id=\"d4f7aa8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>With its 26 subsidiaries and 2,300 employees in\u00a0<strong>Europe<\/strong>,\u00a0<strong>Africa<\/strong>\u00a0and the\u00a0<strong>Middle East<\/strong>, and with a sales network present in 45 countries,\u00a0<strong>Alumil<\/strong>\u00a0has been established as one of the biggest and most credible aluminum extrusion industries.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3aebf32 elementor-widget elementor-widget-text-editor\" data-id=\"3aebf32\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<blockquote><i>Alumil\u2019s project objectives<\/i><\/blockquote>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bd4558e elementor-widget elementor-widget-text-editor\" data-id=\"bd4558e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Alumil<\/strong>\u2018s objectives from selecting and implementing\u00a0<strong>Mantis<\/strong>\u2018\u00a0<strong>Logistics Vision Suite<\/strong>\u00a0(LVS) are summarized below:<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fa2cd28 elementor-widget elementor-widget-text-editor\" data-id=\"fa2cd28\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Improvement of shipments accuracy and elimination of shipment errors (both in codes and in quantities \/ weight).<\/li><li>Productivity improvement in the distribution center for rods and consequently for downstream products.<\/li><li>Accuracy and efficiency in identifying location of (raw material and finished goods) stock in the distribution centers.<\/li><li>Improved customer service for special treatment products and special packaging that the group is providing for specific customers.<\/li><li>Automatic data and information flow from the distribution centers to\u00a0<strong>Alumil<\/strong>\u2018s commercial system (<strong>Oracle ERP<\/strong>) and vice versa, in order to avoid multiple data entry, improve productivity and ensure data accuracy.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2013b84 elementor-widget elementor-widget-text-editor\" data-id=\"2013b84\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<blockquote><i>Challenges and Solutions<\/i><\/blockquote>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-eb33c66 elementor-widget elementor-widget-text-editor\" data-id=\"eb33c66\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The main challenges for such a project were due to the special nature of the product and the lay-out of the warehouses in combination with\u00a0<strong>Alumil<\/strong>\u2018s demanding requirements to optimize the utilization of the warehouse space \/ racks and increase the productivity of its warehousing resources. The fact is that it is extremely difficult (if possible at all) to implement any form of coding on such products at the item level. Also the codes of the different products are not easily recognizable since in some cases they can differ by only a few millimeters in certain dimensions of the aluminum profiles.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7fc83ed elementor-widget elementor-widget-text-editor\" data-id=\"7fc83ed\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Hence, the receiving process of un-coded items (or collections of rods packed together) in the warehouse is extremely difficult. The rolls of rods and boxes are coded by\u00a0<strong>Alumil<\/strong>\u2018s production system and the label carries all the useful information in electronic form that is in turn automatically utilized by\u00a0<strong>LVS<\/strong>.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a8972ae elementor-widget elementor-widget-text-editor\" data-id=\"a8972ae\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Furthermore in cases of make-to-order products, the relevant order code \/ numbers are also included in the labels, thus allowing\u00a0<strong>LVS<\/strong>\u00a0to support customer order cross-docking for immediate packing and printing of the respective shipping labels.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-184342d elementor-widget elementor-widget-text-editor\" data-id=\"184342d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Similarly, in case of receipts from a different plant of the group where there is no product coding, the distribution center relies on\u00a0<strong>LVS<\/strong>\u00a0to first perform the required labeling of the received products before initiating the put-away process.\u00a0<strong>LV<\/strong>s\u2019 put-away algorithms are in principle dictated by the nature of the product (fast or slow movers) as well as by the specific item and stock attributes.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ee90705 elementor-widget elementor-widget-text-editor\" data-id=\"ee90705\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The group is now in a position to fulfill faster and more accurately any special treatment requirements from specific customers, a business that is gradually increasing in volume. In order to do so,\u00a0<strong>Alumil<\/strong>\u00a0relies on\u00a0<strong>LVS<\/strong>\u2018 ability to identify the stock that is ready for further processing separately from the stock that is characterized as final product.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-ee26002 elementor-widget elementor-widget-text-editor\" data-id=\"ee26002\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Order fulfillment is one of the most complicated procedures in\u00a0<strong>Alumil<\/strong>\u00a0because it requires that the fulfilled orders should cover customer\u2019s special requirements to the highest possible degree without at the same time interrupting the production process. As a result in case a special customer order cannot be fulfilled due to shortage of available stock then the shipment is blocked.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e5bb629 elementor-widget elementor-widget-text-editor\" data-id=\"e5bb629\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>Alumil<\/strong>\u00a0is also optimizing shipment routing and loading of the delivery vehicles and provides that as input to the everyday work load of the distribution center. The distribution center\u2019s loading plan is flexible and is optimized accordingly. When the picking process of a specific order is starting, then this order is allocated in the specific daily loading plan and the proper stock is\u00a0<strong>locked<\/strong>\u00a0to that order. The picking procedures are mainly based on orders with different algorithms for fast and slow movers.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9fd5d47 elementor-widget elementor-widget-text-editor\" data-id=\"9fd5d47\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><strong>LVS<\/strong>\u00a0has also the flexibility to adjust to low and peak seasons. Finally concerning the handling of rods (typically six meter long),\u00a0<strong>LVS<\/strong>\u00a0directs the picking per area while the order consolidation is done at the ramps.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a8b9e1a elementor-widget elementor-widget-text-editor\" data-id=\"a8b9e1a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<blockquote><i>The benefits<\/i><\/blockquote>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e5fea8b elementor-widget elementor-widget-text-editor\" data-id=\"e5fea8b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Thanks to the successful implementation of\u00a0<strong>Mantis<\/strong>\u2018\u00a0<strong>LVS<\/strong>,\u00a0<strong>Alumil<\/strong>\u00a0increased accuracy on stock levels and shipments to 99,3% and increased productivity by 13%. The total improvement on the overall business processes within the distribution center increased by 24%.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5a0052a elementor-widget elementor-widget-text-editor\" data-id=\"5a0052a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>This project is viewed by\u00a0<strong>Alumil<\/strong>\u2018s management as a very successful implementation of technology in the business processes of the Group, allowing many benefits to be materialized and providing the competitive edge to\u00a0<strong>Alumil<\/strong>\u00a0at an international scale.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-8d893b3 e-flex e-con-boxed e-con e-parent\" data-id=\"8d893b3\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-1546f3b e-flex e-con-boxed e-con e-child\" data-id=\"1546f3b\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8861d9e elementor-widget elementor-widget-leroux_core_button\" data-id=\"8861d9e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"leroux_core_button.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<a class=\"qodef-shortcode qodef-m  qodef-button qodef-layout--filled   qodef-html--link\" href=\"https:\/\/www.mantis.group\/he\/contact\/\" target=\"_self\"  style=\"font-weight: 500\">\n    <span class=\"qodef-m-text\">GET IN TOUCH<\/span>\n    <span class=\"qodef-m-arrow\"><svg class=\"qodef-svg--button-arrow\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10\" height=\"10\" viewbox=\"0 0 9.8 9.8\"><g><path d=\"m.4 9.4 9-9\"\/><path d=\"M.4.5h8.9\"\/><path d=\"M9.3 9.4V.5\"\/><\/g><g><path d=\"m.4 9.4 9-9\"\/><path d=\"M.4.5h8.9\"\/><path d=\"M9.3 9.4V.5\"\/><\/g><\/svg><\/span>\n<\/a>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Alumil\u00a0is one of the top European production groups and systems integrators for\u00a0aluminum profile systems and components. The group is the biggest private industrial unit in Europe in terms of aluminum production capacity. Production sites include 13 factories in 4 national cities and 6 international. These are spread in Kilkis, Serres, Xanthi, Komotini (Northern Greece) and [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":19197,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[254],"tags":[],"class_list":["post-19207","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-case-studies"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Alumil gains inventory accuracy and top warehouse performance by implementing Mantis WMS LVS - International WMS \/ logistics software and solutions vendor<\/title>\n<meta name=\"description\" content=\"Alumil gains inventory accuracy and top warehouse performance by implementing Mantis WMS LVS. 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